Industry application

Coriolis flow meters for LNG refueling

Cryogenic filling stations, LNG dispensers and cryogenic refueling systems

Mass flow meters Mass-EXPERT in the cryogenic L execution — measurement of LNG during refueling: medium at −162 °C, execution range down to −196 °C. Measured and billed in kilograms: mass is independent of density and boil-off, and the vapour return (BOG) is metered on its own line within a differential scheme.

Recommended configurations Request a quote
Medium −162 °C, execution down to −196 °C Measured in kilograms Supply and BOG return in balance For dispensers and stations Ex protection
Challenges

Why LNG refueling measurement is a hard task

LNG is the fuel for long-haul trucks, buses and special vehicles: the network of cryogenic filling stations keeps growing, with sites opening along federal highways. The product is stored at −162 °C and constantly boils off, while every refueling is a commercial operation with an expensive product. Litres and volumes “float” with density — the trade here is in mass.

Boil-off and flash gas (BOG)

Even a small heat ingress makes part of the LNG evaporate: bubbles appear in the line and boil-off gas forms. Volumetric meters on a liquid–gas mixture show large errors, while the metering unit must handle cool-down and refueling modes without false readings.

Flash gas BOG Line cool-down Boil-off gas

Thermal shock and cycling

When a refueling starts, the line cools from ambient +20 °C down to −162 °C within minutes and warms up again when it stops. Metal and seals work through compression–expansion cycles: materials must keep their ductility and tightness in extreme cold.

−162 °C Thermal cycling

Density and composition keep changing

LNG “weathers”: light fractions (nitrogen, methane) evaporate first, so density and calorific value drift. Measuring and selling in litres means accumulating an error in every receipt; the trade must be in mass.

Litres ≠ kg Composition drifts

Every refueling is a commercial transaction

A single truck refueling moves tens or hundreds of kilograms of an expensive product. Under-delivery claims, receipt-versus-tank mismatch and verification of the metering unit all call for an approved type of measuring instrument and honest measurement.

Mass per operation Verification

Reference points for LNG measurement

How metering at a cryogenic refueling site works and what to rely on when selecting a meter.

Mass first
LNG dispensers measure the mass of the liquefied gas first — both when fuelling vehicle cryogenic tanks and when delivering into storage tanks. Volume and price are derived from mass.
L execution: −196…+150 °C
The cryogenic version of Mass-EXPERT: U- and Δ-type sensors only, sizes DN08–DN80. The working range covers the −162 °C of LNG with margin.
State Register No. 98506-26
The meters are entered in the State Register of Measuring Instruments; verification follows procedure MP 98506-26. Cryogenic media are within the approved type.
Materials and thermal cycling
Cryo-treated 316L tubes, PTFE and PEEK seals, components adapted to cyclic thermal loads — the service-life foundation of a cryogenic metering unit.
Solution

How Mass-EXPERT solves LNG refueling tasks

Mass measurement with a Coriolis flow meter is the standard for LNG custody transfer at dispensers: kilograms do not depend on density, composition or boil-off, and the supply and vapour return lines are covered by a pair of meters.

Mass at −162 °C

Direct mass measurement: density, LNG weathering and boil-off do not distort the result. For cryogenic liquids in the L execution the stated error is ±0.5%.

Supply and vapour return in one balance

A second meter on the BOG return line closes the differential scheme: net is the mass that reached the tank minus the returned vapour. The dispenser controller settles the balance.

Ready for thermal cycling

Measuring tubes are cryo-treated 316L, and the transmitter is remote from the cold pipe — standard practice for cryogenics.

Compact sensor for the dispenser

No straight runs required: the meter fits directly into the dispenser piping. Sizes DN08, DN25, DN40, DN50 and DN80 are available; the Δ-type sensor (DN25) helps where space is tight.

Integration into the dispenser controller

RS-485 Modbus RTU, 4–20 mA (HART), CAN, frequency/pulse output: flow rate and totalizer go straight into the dispenser electronics, no intermediate converters.

Russian instrument: register, verification, service

State Register No. 98506-26, verification per MP 98506-26, service in Russia. Replacing an imported cryogenic meter is done by mounting and connection dimensions.

Differential metering: supply minus vapour return

A typical two-line cryogenic dispenser scheme: meter No. 1 measures the LNG flowing into the tank, meter No. 2 measures the vapour returned to the station tank. The dispenser electronics subtract the second reading from the first: the customer pays for the net mass left in the tank.

Supply: LNG tank Line −162 °C Mass-EXPERT No. 1 Refueling hose Truck tank
BOG return: Truck tank Vapour return hose Mass-EXPERT No. 2 LNG tank

The second meter is only needed where the dispenser actually returns vapour; for schemes without BOG return a single meter on the supply line is enough. The layout and installation point are confirmed against the dispenser design.

L execution: the cryogenic sensor

Range −196…+150 °C, sizes DN08–DN80, U- and Δ-type sensors. The sensor body can be vacuum-jacketed to reduce heat ingress and prevent frost; the inner cavity is filled with an inert gas. For cryogenic installations the transmitter is mounted remotely — the separate design keeps the electronics away from the cold.

Examples

Mass-EXPERT solutions for LNG refueling

Recommended configurations

Optimal solutions for LNG dispensers and cryo stations

Combinations of sensors, executions and transmitters for the flow and layout of a cryogenic refueling line

L execution — cryogenic

The baseline solution for LNG measurement at −162 °C.

  • Working temperature −196…+150 °C
  • U and Δ sensors
  • Cryo-treated 316L tubes
  • Separate design — standard for cryogenics

Sizes for dispenser flow

From the vapour return line to tank filling.

  • DN08 — up to 1,200 kg/h (BOG return, small lines)
  • DN25 — up to 12,000 kg/h (typical supply line)
  • DN40 / DN50 — high-speed posts and road tankers
  • DN80 — terminal operations (up to 120,000 kg/h)

ME100 / ME200 transmitters

Ex-proof electronics for cryogenic refueling.

  • Ex db ib / db ia IIC T6 Gb, including dust protection
  • Power supply 24 V DC
  • IP66/IP67, stainless steel housing
  • 4–20 mA (HART), RS-485 Modbus RTU

Materials and seals

Proven materials for the cryogenic circuit.

  • Measuring tubes — 316L (cryo-treated)
  • Vacuum-jacketed body option; inert gas filling
  • GOST and ANSI flanges — depending on size

Installation into dispenser

Fits the cryogenic piping with no rework.

  • No straight runs — in-line installation
  • Compact Δ sensor for tight layouts
  • Remote transmitter — away from the cold zone
  • Supply and BOG lines — two meters

Recommended configuration for an LNG dispenser

For the supply line of a typical dispenser: 025..L (DN25) + ME200 (Ex, separate design) + RS-485 or pulse output to the dispenser controller. For the vapour return line — 008..L (DN08). For high-speed posts and tank filling — 040..L or 050..L.

The final size is selected by flow, pressure and layout — send us the dispenser parameters and we will prepare a quotation.

Key parameters

Mass-EXPERT capabilities for LNG refueling

Mass flow (L execution): 1,200 / 12,000 / 27,000 / 39,000 / 120,000 kg/h (DN08 / DN25 / DN40 / DN50 / DN80)
Error for cryogenic liquids: ±0.5% (L execution)
Medium temperature: −196…+150 °C (L execution)
Sensor types: U (DN08–DN80), Δ — DN25 only
Materials: cryo-treated 316L tubes
Thermal insulation: vacuum-jacketed body option, inert gas filling
Ex protection: Ex db ib / db ia IIC T6 Gb (ME100 / ME200)
Outputs: 4–20 mA (HART), RS-485 Modbus RTU, CAN, frequency/pulse
Instrument status: State Register No. 98506-26, verification per MP 98506-26
Economics

What accurate LNG refueling measurement delivers

LNG is an expensive product and every operation is a settlement. Mass measurement removes disputes, and the vapour return stops being a “blind spot”.

What we compare Before: volumetric metering and unattributed vapour return After: Mass-EXPERT mass measurement
Measurement result Litres and volumes depend on density and boil-off — the result “floats” with the product Mass in kilograms is fixed directly; ±0.5% for cryogenic liquids (L execution)
Boil-off gas (BOG) Mass leaving through the vapour return is usually not measured — losses are blurred A second meter on the BOG line: net = supply − return, the balance reconciles
Disputes at the dispenser A receipt in litres versus the tank — grounds for claims Driver and station both see the same net mass
Dispenser manufacturers Imported meters: lead times, logistics, cost of ownership A ready “supply + BOG” pair with Modbus: integration, service and verification in Russia

For dispenser manufacturers, cryo station operators and carriers

For dispenser manufacturers: a meter pair for supply and vapour return, compact sensors with no straight runs, ready interfaces — minimal integration effort for a cryogenic dispenser.

For cryo station operators: net mass in the receipt and the balance, fewer disputes and losses; service and verification in Russia, without nested import supply chains.

For carriers: a measurable mass in the tank — what you pay matches what actually reached the tank.

Specification

L-execution sensors for LNG refueling

Sizes for the supply and vapour-return lines of cryogenic dispensers. The final configuration depends on flow, pressure and layout — selected at ordering.

Sensor model Type DN Max flow (kg/h) Medium temperature Application
Mass-EXPERT-008..L U DN08 up to 1,200 −196…+150 °C BOG return line, small lines
Mass-EXPERT-025..L U / Δ DN25 up to 12,000 −196…+150 °C Supply line of a typical dispenser
Mass-EXPERT-040..L U DN40 up to 27,000 −196…+150 °C High-speed posts, large dispensers
Mass-EXPERT-050..L U DN50 up to 39,000 −196…+150 °C Tank filling, terminals
FAQ

Frequently asked questions

Answers to the questions most often asked about this application.

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690 questions across 23 applications — in the FAQ Center

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