Industry application

Coriolis flow meters for LPG refueling

Filling modules, dispensers and commercial metering of propane-butane

Mass-EXPERT Coriolis meters measure the mass of LPG right in the refueling line: density, blend composition and boiling do not distort the result. Density and temperature are measured live, and the data goes straight to the dispenser controller. Accuracy for liquid LPG — ±0.1%.

Recommended configurations Request a quote
Measured in kilograms ±0.1% for liquid LPG Density & temperature live Ex for LPG zones Modbus straight to the dispenser
The challenge

Why LPG refueling is hard to measure

Liquefied petroleum gas is the most "restless" fuel in retail: stored at up to ~1.6 MPa, it boils at the slightest pressure drop, and its density changes with temperature and blend composition. Stations receive product in tonnes and sell it in litres — and that seam is where cash discrepancies appear.

Boiling and two-phase flow

Propane-butane at up to 16 bar boils instantly — at the nozzle, in restrictions, on a hot day. Volumetric meters "read" vapour bubbles as liquid and count extra litres — in whose favour depends on the circumstances.

up to 16 barvapour phase

Density drifts: winter ≠ summer

A litre of LPG holds different kilograms (and energy) in winter and in summer. Receiving tonnes and selling litres without live density correction, a network loses on every litre — and the books call it "evaporation".

kg/l changescash discrepancies

Blend composition varies

The propane/butane ratio drifts from batch to batch and with the season (winter and summer grades). Table density values become stale immediately — correction "by blend certificate" does not work; what is needed is the actual density in the line.

winter / summer gradeslive density

Mechanical meters wear out

Blades and pistons of volumetric meters are worn down by scale and dirt from the tankers. Accuracy drifts, recalibration and repair become routine, and there is no ground to stand on in a dispute with a customer.

wearing partsaccuracy drift

Key principles of LPG station metering

Reference points for LPG station metering: units of measurement, accuracy, metrological status and hazardous-area protection.

Mass comes first
Tonnes going in, kilograms going out — an LPG station's balance reconciles only in mass. Volume and litres are derivatives of mass and the actual product density.
±0.1% for liquid LPG
Mass channel accuracy for liquids — from ±0.1% to ±0.15% depending on execution and size. This is the level at which Coriolis meters are accepted for commercial metering.
State Register No. 98506-26
An approved type of measuring instrument: lawful commercial metering, verification under the MP 98506-26 procedure, and a full document set for projects and inspections.
Explosion protection for LPG zones
LPG is heavier than air: leaks accumulate at the bottom of the dispenser. The meters are rated Ex db ib / db ia IIC T6 Gb (ME100 / ME200), certified to TR CU 012/2011.
The solution

How Mass-EXPERT solves LPG refueling tasks

Coriolis mass measurement is the global standard for liquefied gas metering: kilograms do not depend on density, composition or boiling, and all measurement data goes straight to the dispenser controller.

Mass, measured directly

The sensor measures mass in kilograms: frost, heat and changing blend composition do not change the result. A kilogram in is a kilogram out.

Density and temperature, live

The meter is also a densitometer and a thermometer: the dispenser controller receives mass, density and temperature and converts litres using the actual product, not tables.

No wearing parts

Inside — smooth measuring tubes without blades or pistons: impurities do not erode accuracy, service life is 20 years / 100,000 hours, maintenance is minimal.

Compact for the dispenser body

The slim sensor fits the tight piping of a filling module; straight pipe runs are not required — saving space inside the dispenser.

Direct digital interface

RS-485 Modbus RTU, frequency/pulse output, 4–20 mA (HART), CAN — mass, density, temperature and totals go straight into the dispenser control board, with no bulky add-on computers.

Certified in Russia, Ex, service

State Register No. 98506-26, verification under MP 98506-26, service in Russia. Replacement of mechanical meters and imported Coriolis meters — by connection dimensions.

Typical LPG filling module flow path

Flow path:Pump supply ≤16 barFilterGas separatorMass-EXPERTDifferential valveSolenoid valveNozzle

The differential valve downstream of the meter keeps the measuring tubes pressurised — propane-butane stays in a stable liquid phase throughout the measurement cycle.

Two-phase flow: how to handle it

Boiling is the main enemy of LPG metering: vapour bubbles distort any flow measurement. That is why the module is designed so that gas leaves through the separator while liquid stays in the measuring tubes (see the diagram above). The Coriolis principle itself needs neither density nor corrections: it measures the mass of the product delivered into the tank.

Recommended configurations

Optimal solutions for LPG filling modules

Proven combinations of sensors, interfaces and transmitters for refueling posts, truck loading and transfer

Sizes for posts and loading

  • DN15 — up to 3,600 kg/h: a typical refueling post (up to ~50 l/min)
  • DN25 — up to 12,000 kg/h: high-speed posts, parallel lines
  • Full range — DN01–DN250 for any flow rate
  • Selection — by working flow rate and product viscosity

Execution and connections

  • U-shaped sensor — the base configuration for LPG
  • 316L tubes
  • Flanges GOST / ANSI / DIN, threaded — per project
  • For high pressure — P execution (up to 45 MPa)

ME100 / ME200 transmitters

  • ME200 — Ex db ia IIC T6 Gb, ME100 — Ex db ib IIC T6 Gb
  • Climate −60…+70 °C — for open-air LPG stations
  • IP66/IP67, stainless steel
  • Power supply 24 V DC

Metering: mass, density, volume

  • Mass and its total — for billing and reporting
  • Density and temperature — live, for product control
  • Litre conversion — in the dispenser controller from meter data
  • Accuracy ±0.1…0.15% for liquid LPG

Integration and retrofit

  • Fits existing modules and new dispensers
  • Replacement of mechanical meters per project
  • Import substitution: Micro Motion / Endress+Hauser
  • Special tasks — engineered to your specification

Recommended configuration for an LPG module

For a typical post: U-type sensor, DN15 + ME200 transmitter (Ex, Modbus RS-485) — mass, density and temperature straight into the dispenser controller. For high-speed posts and loading — DN25 (up to 12,000 kg/h). Connections — per the module design. Send us flow, pressure and layout — we will prepare a quotation and dimensional drawings.

Key parameters

Mass-EXPERT capabilities for LPG refueling

Flow range at the refueling line: DN15 — up to 3,600 kg/h, DN25 — up to 12,000 kg/h (range up to DN250)
Mass accuracy (liquid): ±0.1…0.15% by execution and size
Measured values: mass, volume, density, temperature
LPG line pressure: up to 1.6 MPa as standard; P execution — up to 45 MPa
Explosion protection: Ex db ib / db ia IIC T6 Gb (certified to TR CU 012/2011)
Interfaces: RS-485 Modbus RTU, pulse output, 4–20 mA (HART), CAN
Metrology: State Register No. 98506-26; verification under MP 98506-26
Service life: 20 years / 100,000 hours; no wearing parts
The payoff

What accurate metering delivers at an LPG station

LPG commercial metering is daily money: network balance, fair filling and no downtime for recalibration or repair.

AspectWith mechanical metersWith Mass-EXPERT
Network balanceTonnes received and litres sold never reconcile — the gap is written off as "evaporation"Both ends of the balance in kilograms: tonnes in = kilograms dispensed (±0.1…0.15%)
SeasonalityA winter litre holds more kilograms than a summer litre — losses on every litreDensity is measured live: litres are converted using the actual product and its temperature
BoilingVapour bubbles are "sold" as liquid by volumetric metersMass metering + gas separation in the module: bubbles do not turn into extra or missing litres
Service and downtimeRecalibration, meter repair, posts taken offlineNo wearing parts: minimal maintenance, no accuracy drift
For dispenser makersImported Coriolis meters: price, lead time, logisticsA Russian meter: Modbus straight to the dispenser board, metrology and service locally

For station networks, dispenser makers and drivers

For LPG station networks — reconciling the inbound/outbound balance in kilograms, fewer disputes and losses; service and verification in Russia. For dispenser and module manufacturers — a ready metering unit with a digital interface and straightforward metrology, fewer warranty claims over accuracy. For drivers — a fair fill: what you pay matches the actual mass of gas in the tank.

Specification

Sensors for the LPG refueling line

Sizes for posts and loading; the full range spans DN01 to DN250.

Sensor typeDNMax. flow (kg/h)Application in the LPG module
U-typeDN15up to 3,600Typical refueling post (up to ~50 l/min), flexible hoses
U-typeDN25up to 12,000High-speed posts, parallel lines, large modules
U-typeDN40–DN250by sizeTruck loading, transfer, bulk plants (range up to DN250)

Liquid accuracy — ±0.1…0.15% by execution and size. LPG line pressure up to 1.6 MPa is a standard duty; for high-pressure sections a P execution (up to 45 MPa) is available. The final size is selected by flow rate, viscosity and module layout.

FAQ

Frequently asked questions

Answers to the questions most often asked about this application.

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690 questions across 23 applications — in the FAQ Center

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